A single machine for all bottling operations has become the Automatic dummy bottles (for machines with 20 or more spouts and manual ones for 12 and 16
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FILLING & PACKAGING FILLERS, RINSERS, WASHER˜DRYERS, BOTTLING MONOBLOCKS, SCREW CAPPERS, CORK ELEVATORS, LABELERS, PACKAGING EQUIPMENT, CONVEYORS. FILLING & PACKAGING FILLERS, RINSERS, WASHER˜DRYERS, BOTTLING MONOBLOCKS, SCREW CAPPERS, CORK ELEVATORS, LABELERS, PACKAGING EQUIPMENT, CONVEYORS.
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2Disclaimer: All images and trademarks not owned by Prospero Equipment Corporation or its affiliates that appear on this catalog are the property of their respective owners, who may or may not be affiliated with, connected to, or sponsored by Prospero or its affiliates. Images and trademarks on this page are used solely as design examples.This catalog provides general information about Prospero Equipment Corporation its programs and services. The information contained in this catalog is not necessarily complete. For further information, customers should consult with the appropriate rapresentative. This catalog was prepared to provide information and does not constitute a contract. The Company reserves the right, without prior notice, to change, delete, supplement, or otherwise amend at any time the information, requirements, and policies contained in this catalog or other documents. For any questions about this catalog email to cstefanucci@prosperocorp.biz. ©2018 Prospero Equipment Corp. Version FP-18-1 (01.2018) – Printed in USA on Recycled Paper. Printed onRecycled Paper McMINNVILLE ORTHE LOCATIONS WINDSOR CANY PLEASANTVILLE NY GENEVA ˚˛˝˙ c ˙, ˘˝
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3———————————————–GAI FILLING 06182037415153555961 ———————————————–GAI LABELLING 69737779838995———————————————–102112122128136154With over 40 years of experience in the beverage industries, we have been honored to work with the most respected wineries, breweries and beverage groups across the United States, Canada and Mexico. Our long term partnerships are the result of the amazing companies and individuals who make up the Prospero portfolio. I believe strongly that respectful cooperation with our vendors and the creativity of our sta˜, will continue to provide our customers with the cutting edge technology that will exceed their expectations. This catalog will provide you with great information about a wide range of equipment. You can also visit our website at www.prosperocorp.biz and as well please feel free to call us direct. My sta˜ and I look forward to being your beverage equipment supplier. Sincerely, Tony Prospero GAI COMPANY .FILLING / LABELLING LIST .fiSfl FAMILY . SERIES “FMT” AND “FMA” .ELECTRO-PNEUMATIC VALVE . SERIES “FE HP” / “RE HP”. SERIES “RE LP”.SERIES BIER.SERIES MLE HP /MLE BIER.CAN SERIES . SERIES 5000.SERIES 4000.SERIES 6000.SERIES VACUUM .SERIES CH.SERIES 7000/8000.SERIES 9000.SIFA KEG FILLERS .OMBF WIRE HOODER.PETEK TUNNELS PASTEURIZERS .PADOVAN TUNNELS / CARBONATORS .APE PACKAGINGS .DOGLIOTTI CONVEYORS .FOLLOW US ON FACEBOOK
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4GRAPE SORTING SYSTEM Grape Crushers/Destemmer, Must pumps, Grape selection lines.WINE FILTERS Plate & Frame, Horizontal Plates and Rotary vacuum D.E. ˚lters PUMPS Stainless steel ˛exible impeller pumps.PACKAGING Depalletisers, Carton Erectors, Packers, Inserting Machines, Carton Sealers, Conveying, Weight Control, Palletisers, Wrapping Machine. FILLING & LABELLING MONOBLOCKS Filling Monoblocks: Light and High Pressure Mechanical & Electropneumatic, Electropneumatic BIER High Pressure, Automatic Rinsers & Fillers, Automatic Single & Multi Head Corkers & Cappers, Corks & Screw Caps Feeder, Semi Automatic Fillers. Labelling Monoblocks: Automatic Washing & Drying, Automatic Sleeking & Shrinking Capping, Distributioin-Capping-Linear Labelling, Mechanical & Electrical Rotating Labelers, Distribution-Capsulating-Rotating-Labelling, Washing-Drying-Distribution-Capsulating-Rotating Labelling, Semi Automatic Labellers. BOTTLING DISTILLERY BREWERY WINERY DISTILL FILTERS Plate & Frame, Horizontal Plates and Rotary vacuum D.E. ˚lters TANKS Tanks Distillation Plants. DISTILLATION PLANTS Continous & Discontinous Distillation Plants, Tanks. WINE TANKS Tanks for white and red wine fermentation and storagePRESSES & TANKS -Pneumatic Presses from 5 hl to 130 hl open and closed tank type. -Tanks for white and red wine fermentation and storageCOOLERSChillers, Heat Exchangers, Cooled Tanks. BREW HOUSES / TANKS Compact Brewhouse, Micro Brewery, Fermentation & Brite Tanks BEER FILTERS Plate & Frame, Horizontal Plates and Rotary vacuum D.E. ˚lters MICROBIOLOGY Kegs and Bag-inbox Fillers, Micro˚ltration, Reverse osmosis
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6A HISTORY OF EXCELLENCE ACROSS THREE GENERATIONS For over 70 years and three generations, Gai has established several milestones in the develop-ment of high quality bottling. At the same time, the product range has grown to include sparkling beverages, spirits and oily liquids. Thus, in addition to wines and beers, now even in cans. Today, Gai machines are running worldwide, in all types of bottling and labelling operations, with special-ized technical assistance and lifetime spare parts. 1946. Gai is established. Giacomo and Elsa Gai start building their first bottling machines. 1959 Giacomo and Elsa move the headquarters to Trofarello in the province of Turin. 1965. Gai projects and builds the first isobaric fillers. 1972. Gai™s management is handed over to Eng. Carlo and Battista and their wives Renata and Adriana. 1979 Gai designs the monobloc. A single machine for all bottling operations has become the standard for the entire bottling industry as Gai continues to be a leader in the field worldwide. 1984 Gai France. A dedicated marketing and technical facility to assist French speaking customers. 1985 New plant in Ceresole d™Alba. fiBuilders, not assemblersfl. 1986. Gai invents rinser and deaerator. Increased high quality for first-class wines. 2001. The third generation starts with dott. Giacomo along with Eng. Guglielmo and Giovanni. 2003 From the product to the finished bottle. The labelling machine completes the bottling process. 2013. Gai invents the electro-pneumatic spout. Allowing bottling both still, sparkling and champa- gne products. Thanks to MLE series, this is possible for small and medium-sized productions too. 2015 Expansion of facilities. 2017. Gai patents the filler for cans and the testing machine 2017. Gai America. Supports the local dealer from the pre-sale to the after-sales consultation. ˜˚˛
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8FACILITIES FOR DEVELOPMENT NEEDS Our factory and spare parts warehouse, along with offices and Research & Development build-ing have recently been extended to meet all needs of the growing market. A showroom with operating machines, reception and catering areas, together with a multi-storey car park for up to 300 cars welcome guests from every corner of the world. The all-new facilities reflect our all-en-compassing concept of quality as the basis of our relationships with people, the environment and the community. This is the reason why we chose a large open area as our headquarters, which is near a city and well connected to motorways and airports. Outdoor and indoor spac-es are designed to enhance concentration and minimize stress; areas with large maneuvering space, great attention to aesthetic care and cleaning, noise and vibration control from the factory. PLANTS IMAGES SHOWING: mechanical uninterrupted power supplies (1), 220.000 liters capacity tanks for heat storing (2), the natural gas co-generator (3) with an electrical power of 2x530kW + 1x230kW, underground tunnel (4) that distribute all services, aisle (5) between old and new buildings with general plants exposed, data processing center (6), switchboards (7), new emergency generator (8) with a power of 1.500 kW, rooftop view. Totally covered by solar panel with a total power of 2.000 kWp. (1)(5)(3)(7)(2)(6)(4)(8)˜˚˛WATCH VIDEOGAI COMMERCIAL
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9ENERGY AND HEATING, ONLY WHEN NEEDED, NOW WITH ZERO IMPACT Our internal non-polluting sources have entirely supplied the company™s energy and heating needs for a long time. Energy comes from a combination of photovoltaic and solar power plant with panels of 2.000 kWp on the plant rooftops and three natural gas generators able to operate at different power levels, thus working in a most efficient way. Tri-generation energy is entirely used to heat or cool plants. The electro-mechanical Uninterruptible Power Supply, applying the old principle of flywheel devices and replacing expensive and polluting batteries, allows generators to work only when the solar plant does not deliver enough energy, instead of working at the same time. We have developed a software check for the whole energy production process, which will ensure the right safety mar-gins and avoid any waste. Gai does not lend energy to public networks and therefore there is not any dispersion bound to transfer by cable. We produce less and less CO2, saving 1,600 tons/year. GAI HEADQUARTERS IN CERESOLE D™ALBA 170.000 m2 total site area, 47.000 m2 buildings, 8.000 m2 offices, 100.000 m2 grounds and 16.000 m2 installed photovoltaic and solar panels.˜˚˛
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10LISTENING, SUMMING UP AND PROJECTING, TO OFFER THE MACHINE THAT HAS EVERYTHING Tomorrow™s trends sometimes come from ideas proposed by one or more operators, but they may become innovative proposals for everybody. We are and must be the first to set and develop trends. We pay attention to new arising de-mands, pick up the best from different companies, conditions and markets, launch a research program and design a new machine to propose to all customers, with specific variations for each one of them. This was the case for de-aeration in the past, for the flexible filler suitable for still and sparkling wines as well as champagne products and today for the testing machine, which detects defective bottles and remove them before the beginning of the bottling cycle, and for the machine to fill and cap beer cans. The main goal is to offer custom-made machines that fiare already fitted with everythingfl, including features that customers have not yet conceived, or that they thought they could not afford. Gai is one of the few companies in the world capable of providing the complete package of bottling and labelling equipment, covering all the process stages fifrom the prod-uct to the finished bottlefl. Everything is always strictly built in Gai according to high-quality standards. Customization: flexibility and constant quality. ˜˚˛
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11FACTORY ACCEPTANCE TEST AND START UP ON SITE In general, the customer™s engineers pre-test the machine at our premises, and our or our dealers™ engineers follow the installation and commissioning of the system, and train the customer™s staff as well. Gai™s machines are singularly tested in the plant, before being delivered. Testing is carried out using the materials supplied by the customer: bottles, corks, capsules, labels and also wine, beer, juice or other products, when necessary. The engineers from Gai or from its dealers worldwide test once again the machine at the customer™s premises, after it has been installed. At this stage, they also train the customer™s technicians. Every single detail in the management software and mechan-ical parts undergoes a thorough inspection before the machine supply can be considered complete. 1/5. Every single detail in the management software and in the mechanical parts.6/7. Gai™s machines are singularly tested in the plant, before being delivered. Testing is carried out using the samples supplied by the customer: bottles, corks, capsules, labels and when necessary also wine, beer, juice or other products. Customer is often invited to come for the machine test.(5)(7)(6)(1)(3)(2)(4)˜˚˛
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